Monday, July 27, 2009

Why Not Composite Decking?

What makes composite decking so environmentally friendly on the material-sourcing and manufacturing end also makes it unsustainable on the installation and end-of-life side. When you mix an industrial material (plastic) that is recyclable with a biological material (wood) that is compostable you get a material that is neither recyclable nor compostable. That is what William McDonough and Michael Braungart call a "monstrous hybrid" in their groundbreaking book Cradle to Cradle: Remaking the Way We Make Things. As a result, any sawdust or construction scrap is destined for the landfill. Since perfect collection of sawdust is nearly impossible a mitre saw will spread plastic/wood sawdust throughout the construction site. If your deck uses 100 twelve-foot boards and you are averaging three cuts per board with an 1/8-inch saw blade you will produce 8 pounds of this monstrous hybrid, a significant portion of which may blow away in the wind. It is also estimated that at least 100 pounds of scrap will go to the landfill, even after you make as many composite birdhouses as you can.

-Source: TreeHugger.com

Friday, July 24, 2009

Spotlight On: Wahoo Rail

Wahoo Rail - Uniquely Solid Aluminum Railing
Brute elegance. Strength with beauty.
Our non-compromising design earns your trust with commercial engineering and residential style.

Complementing a deck's overall appearance or any outdoor landscape, Wahoo Rail is a deck rail system that is not only maintenance free but is long-lasting - it will not rot, splinte
r or lose reli
ability over time, longer than any other railing material. The pre-fabricated aluminum rail sections are quick and easy to install and are well suited for both commercial and residential rail applications, providing an incredibly stable, long lasting protection with enduring beauty.

CLEAN, SOLID APPEARANCE
Available in Antique Bronze, White or Mocha; the finish is extremely durable and prevents colors from fading or 'weathering'.

TECHNICAL INFORMATION
  • Material: 6005-T5 Series Marine Grade Aluminum (extruded for precision)
  • Height: standard 36" & 42" heights
  • Length: 6'
  • Hardware: stainless steel, color-matched powder coated screw tops
  • Baluster Specs: 1" square in diameter, 3 1/2" spacing between pickets, 4 1/2" on-center
  • Post Dimensions: 3"x3" rail post with fluted tubing and decorative post cap
  • Fire Rating: Non-flammable
  • Durability: meets AAMA 2603.02 and National Safety Standards & Codes
  • Care & Cleaning: no painting, sealing or staining; railing may be washed as needed with water and mild soap - do not use acidic or abrasive cleaning solutions
Wahoo Rail is manufactured using 45% recycled content from industrial and post-consumer
aluminum scrap. Because of the recycled content, this product assists builders in achieving points toward LEED credits based on the standards set forth by the LEED Green Building Rating System within the categories of Recycled Content of Materials and Construction Waste M
anagement.
LEED Credits: MR Credit 2.1, MR Credit 2.2, MR Credit 4.1, MR Credit 4.2
Additionally, customers that are located within a 500 mile radius of our facility qualify for credits within the category of Regional Materials.
LEED Credits: MR 5.1 and 5.2

Wahoo Rail can be used as a replacement deck rail system on an existing deck
or used in new construction regardless of the materials that were used to construct the deck. It will not compromise the waterproof deck barrier with either DryJoist or AridDek.

Wahoo Rail, along with all products by Wahoo Decks, can be special ordered from your local lumber yard or retail home center. Please feel free to contact the Wahoo Decks team for assistance to find your local distributor.

www.wahoodecks.com

Thursday, July 23, 2009

Spotlight On: DryJoist


DryJoist: Structural Deck Drainage System
The first alternative to wooden deck joists that provides the structure of the deck, a waterproof solution and a finished ceiling
all in one application.

DryJoist is a structural deck drainage system, mean
ing the deck's surface is supported by the same system that creates a dry space in the area below. Traditionally, joists are repeated structural members used to build a supporting
frame, ultimately determining the design, strength and material selection for the deck's surface. DryJoist's patent pending design has the necessary utility of traditional deck joists yet provides the freedom to
build a truly custom deck surface that is both waterproof and unmatched in structural strength. DryJoist is made with marine grade aluminum meaning it is a fire proof deck joist that will not ignite or burn, an ideal outdoor building material especially for areas located in high fire risk zones.

DryJoist is the first to provide both structural support for the deck's surface boards while creating a 100% dry outdoor
living space in a single deck system.

ULTIMATE APPEARANCE FLEXIBILITY
DryJoist is designed to support deck boards every 4", thereby providing an ideal platform for 'designer' decking patterns (angled, picture frame, checker board, etc.) and a variety of decking types (hardwoods, composites, etc.).

SAFE & SECURE RAIL OPTIONS
Wahoo Rail is integrated into the structural design of DryJoist through Anchor Clips; enabling rail mount post feet installation on top of deck planks in a secure, easy-to-install manner.


DRYJOIST FACTS
DryJoist is approximately 50% recycled aluminum. Using the recycled material consumes only 5% of the energy otherwise necessary to produce virgin aluminum. DryJoist is a sustainable building product and environmentally responsible - aluminum is fully and repeatedly recyclable.
Alternative to traditional wooden deck joists or support beams
  • Single System: structural design creates 100% waterproof area below
  • No 'Add-On' Substructures: integrative 2" deep water channel is never interrupted or pierced by fasteners
  • Low Maintenance: DryJoist is a trouble free solution for creating a dry space beneath a deck and requires no structural upkeep, whatsoever
  • Simple Installation: installation requires standard deck building tools and can be performed by any building professional and handyman

Electrical conduit can be easily installed within the dry channels for "Outdoor Living" accents
such as ceiling fans or exterior lighting.

SPECIFICATIONS
  • Patent Pending: all DryJoist components and auxiliary components are patent pending
  • Drainage: 1/8" downward pitch per linear foot is recommended; to prevent possible backsplash a 2" overhang beyond the header joist on the drainage side is suggested
  • Allowable Cantilever: maximum allowable edge cantilever is 18"
  • Outdoor Exposure: meets or exceeds AAMA 2603.02; suitable for long term exposure in the harshest conditions
  • Material: 6005-T5 series marine grade aluminum
  • Finish: factory applied to the 'Face' or only visible side of DryJoist; will not require painting, sealing or staining although it's paintable if you desire a custom look

For more information on DryJoist, visit www.wahoodecks.com/dryjoist.

DryJoist, along with all products by Wahoo Decks, can be special ordered from your local lumber yard or retail home center. Please feel free to contact the Wahoo Decks team for assistance to find your local distributor.
Phone: 678.343.2317
Toll Free: 877.270.9387
Fax: 678.343.2916

Wednesday, July 22, 2009

Spotlight On: AridDek

AridDek - The Truly Waterproof Interlocking Decking System
AridDek's innovative tongue-and-groove design creates a seamless, single layer surface with an integrated, hidden gutter system that channels water away from your structure. The engineering of AridDek's aluminum decking results in a completely watertight, waterproof deck/roof while the proprietary tongue-in-groove design provides flexible sizing for any width or length. In fact, it's the only waterproof aluminum decking that can be ripped without compromising the tongue-in-groove feature. AridDek creates a beautiful, low-maintenance deck that provides the added bonus of a usable, dry outdoor living space.

Aluminum is the difference that makes AridDek the best choice. AridDek is a precision extruded marine-grade aluminum decking product. Extruding is the process of pressure-forcing heated aluminum through a die so that it takes on the die's cross-sectional shape. Extrusions create a seamless product to exacting specifications with very precise tolderances.


Benefits of Aluminum
AridDek is approximately 50% recycled aluminum. Using the recycled material consumes only 5% of the energy otherwise necessary to produce virgin aluminum. AridDek is a sustainable building product and environmentally responsible - aluminum is fully and repeatedly recyclable.
  • Very Strong: Low expansion coefficient so it expands and contracts very little. Will not become brittle with temperature extremes.
  • Efficient: High strength-to-weight ratio.
  • Corrosion Resistant: It simply will not rust.
  • Family Friendly: No harmful chemicals yet easy to clean and stain resistant.
  • Mildew Resistant: Relatively non-porous surface creates poor growth medium for fungi, mold & mildew.
  • Durable: Impervious to insects and will not split, decay, crack or rot.
  • Non-Combustible: Fire proof deck board will not ignite or burn; ideal for areas in high fire risk zones.
  • Environmentally Friendly: Can be melted and re-formed without deterioration.
  • Cool To The Touch: Aluminum's high thermal conductivity evenly dissipates heat, ensuring cool to the touch surfaces even on hot summer days. Unlike common deck materials that retain heat and create uncomfortably hot surfaces.
  • Low Maintenance: No painting, sealing or staining. No routine maintenance, cost or effort.

Benefits for Homeowners
  • Appearance: AridDek's classic beauty and clean lines complement any architectural style, contributing long-lasting elegance and increased property value.
  • Low-Maintenance: With AridDek, there's no time or money spent sanding, painting, staining, sealing or waterproofing. Just years of enjoyment on a deck you will be proud to show off.
  • Safety: AridDek's high thermal conductivity will not retain heat, ensuring cool to the touch surfaces even on hot summer days and non-slip surface provides steady footing in wet or dry environments.
  • Durability: AridDek's high strength can withstand 400 pounds per square foot of ice and snow yet is naturally resistant to the deteriorating effects of direct sunlight and is fire resistant. It is extremely resistant to staining, impervious to insects and won't splinter, decay or rot.
  • Performance: AridDek will not age or wear like alternative decking materials. The new appearance will show for years with occasional mild soap and water cleaning.
Benefits for Builders
  • Easy Installation: Manufactured with precision, AridDek's interlocking boards securely and easily lock into place every time. Also, AridDek's built-in hidden fastener system requires only one #10 stainless steel screw every 24" - reducing the installation time and costly fasteners needed with other decking systems.
  • Time Savings: Your AridDek order arrives to your door with each board custom sized to your specifications, saving you time and money on wasted materials.
  • Cost Savings: Decreases expense and installation time, AridDek's innovative design eliminates additional under deck systems or waterproof substructures. Further, because it can span 24" on center, the cost savings on deck substructures can be significant.
  • Versatility: AridDek is ideal for building new decks, refurbishing existing decks, creating pool/spa surrounds and boat dock applications.

One Step Waterproof Solution
AridDek is ideal for new construction or the remodeling of existing outdoor structures and provides a lifetime of low-maintenance benefits while creating a 100% dry outdoor living space in a single, beautiful deck system. Each interlocking board is secured with our hidden fastener system for a gapless, skid free, single layer watertight decking surface. Rather than expensive add-on under deck systems, time intensive routine maintenance or rebuilding your deck from the ground up, AridDek's easy installation adds both value and space in a single decking system.

Specifications
  • Strength: 400 lbs per square foot (PSF) at 24" on-center for maximum joist spacing requirements
  • Finish: low maintenance powder coat finish; slip resistant and provides traction in wet or dry conditions; naturally UV resistant; suitable for long term exposure in the harshest conditions; meets or exceeds AAMA 2603.02
  • Fire Rating: non-flammable
  • Drainage: 1/8" downward pitch per linear foot is recommended; to prevent possible backsplash a 2" overhang beyond the header joist on the drainage side is suggested
  • Structurally Sound: will not rust or deteriorate; suitable for long term exposure even in the harshest environments
  • Non-Toxic: non-porous material; naturally resistant to mold, mildew and bacteria (will not foster growth environment); does not require maintenance or harsh chemicals/sealants
  • Durable: will not split, decay, crack or rot; low expansion / contraction coefficient; will not become brittle in extreme cold
  • Insect Resistant: impervious to insect decay or termite damage

Material: 6005-T5 Series Marine Grade Aluminum (extruded for precision)
Length: 10', 12', 16', 20', 24' lengths available, longer lengths available as special order
Weight: 1 lb per linear foot / 2 lbs per square foot (approx. half the weight of wood)
Width: Main Boards - 6", Start & Finish Boards - 5 1/2"

Meets International Building Code: AridDek meets or exceeds the specifications and guidelines for aluminum structures as recommended by AA ADM 1 and required by the international building code - 2006.

AridDek, along with all products by Wahoo Decks, can be special ordered from your local lumber yard or retail home center. Please feel free to contact the Wahoo Decks team for assistance to find your local distributor.
Phone: 678.343.2317
Toll Free: 877.270.9387
Fax: 678.343.2916

Wahoo Overview



Wahoo Decks happened into the decking market as a by-product of our long standing sister company, Wahoo Docks. Wahoo Docks is the nation's largest residential and commercial aluminum boat dock and marina manufacturer. Wahoo Docks developed AridDek, an aluminum deck product, many years ago to complement its low maintenance, long lasting extruded aluminum boat docks. As Wahoo used AridDek on more and more boat docks, it became more broadly appreciated and its appeal for home decking applications began to blossom. As growth in the market for alternatives to treated lumber has grown, so has the growth in demand for aluminum decking. Its significant, unique feature benefits are ideal for many applications and the proven long-term durability of metal decks in harsh conditions, such as our boat dock applications, has created a loyal customer base.


Our Products

Friday, July 17, 2009

Press Release - Wahoo Decks Offers Sustainable Solutions

WAHOO DECKS OFFERS SUSTAINABLE SOLUTIONS FOR DECK BOARDS, DECK JOISTS AND RAILING

Environmental Responsibility in Outdoor Living

GAINESVILLE, GA, July 16, 2009 – Wahoo Decks, a leading manufacturer of aluminum decking products, has recently developed recyclable, sustainable options for deck boards, deck joists and deck railing allowing builders, contractors and homeowners to extend the sustainability of their homes to their outdoor living areas.

The products, AridDek aluminum decking, DryJoist aluminum deck joists and Wahoo Rail aluminum railing are all manufactured using 45% recycled content from industrial and post-consumer aluminum scrap. Because of this recycled content, Wahoo Decks’ products assist builders in achieving points toward LEED credits based on the standards set forth by the LEED Green Building Rating System within the categories of Recycled Content of Materials and Construction Waste Management.

“Aluminum is fully recyclable and it will last a lot longer than pressure-treated lumber typically used in deck construction,” said Jon Bailey, Vice President of Wahoo Decks. “The benefits of aluminum go beyond it being recyclable. Aluminum is naturally resistant to rot, decay, warping, insects and fire, meaning no harmful chemicals need to be added to the material to increase the structural integrity and boost the longevity of the product.”

The premise of Wahoo Decks is to provide outdoor deck products that are ideally designed to maintain their structural integrity and appearance and are targeted to both the refurbishment of existing outdoor structures and new builds. The most popular product lines, AridDek and DryJoist, are products to create a dry area below an outdoor deck, making the area suitable for an enclosed living area. Each of the products have unique benefits but both share a common feature that has fueled their popularity – they are both simple, one-step processes that can be quickly installed by a contractor or homeowner with standard tools and are 100% effective.

About AridDek

AridDek is a waterproof aluminum deck board with a tongue-in-groove design that creates a beautiful, low-maintenance deck surface while providing the added bonus of an integrated gutter system for a dry, usable space below the deck. The safe, non-skid textured surface naturally stays cooler to the touch than traditional decking planks and can also be used as boat dock decking.

About DryJoist

DryJoist is the first and only structural deck drainage system. When assembled, DryJoist creates a finished ceiling, a waterproof dry space below and the structure of the deck all in one system. Made of marine-grade, precision-extruded aluminum, the system is strong enough to replace the need for conventional wood joists and is impervious to rot, insects, mildew and fire. Deck boards can be fastened to the system in any direction without the need for extra blocking, making it easier to create the custom deck surfaces and design options that today’s outdoor living enthusiasts expect.

About Wahoo Rail

Complementing a deck’s overall appearance or any outdoor landscape, Wahoo Rail is a deck rail system that is not only maintenance free but is long-lasting and incredibly stable. Wahoo Deck Rails are available in White, Mocha and Antique Bronze. Not only quick and easy to install, the aluminum railing will keep its enduring strength for ages. Available in 36” & 42” heights, Wahoo Rail is one of the most durable rails in the market and is well suited for commercial applications as well as residential.

About Wahoo Decks
Headquartered in Gainesville, Georgia, Wahoo Decks is a leading manufacturer of aluminum deck drainage systems. Wahoo products have been engineered to be easier to install, have more flexibility in design options, and to resist natural elements better than other traditional deck drainage systems. In addition to deck drainage systems, Wahoo Decks also offers a complete line of aluminum railing. Additional information about Wahoo Decks can be found on www.WahooDecks.com.

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